norelem norelem norelem controls. controls. controls. controls. controls. controls. EDITION 2022 THE BIG GREEN BOOK
1 K O O B 2 Our ﬂexible standard component system. Aluminium proﬁles, connectors, covers and special elements. You can view our selection of items with dimensions in inches online at www.norelem.com CONTENTS All product groups at a glance Image index BOOK 1 Technical data Alphabetical index List of standards My customer number Enter your customer number here. You receive this with your ﬁrst order. P. 4 P. 16 P. 1339 P. 1356 P. 1376
2 K O O B YOU WILL FIND ALL ITEMS IN THESE PRODUCT GROUPS IN BOOK 2. THE BIG GREEN BOOK. Systems and components for power transmission in machine and plant construction. Devices, ﬁxtures and standard elements for measuring and testing. norelem norelem controls. controls. controls. Vices and accessories with maximum clamping force for machining workpieces. Electromechanical standard components for management and control. Products for material handling and transport: wheels, castors and ball transfer units. All other accessories: from adhesives to cylinder cleaners. You can view our selection of items with dimensions in inches online at www.norelem.com With the release of this catalogue, all previous publications become invalid. Dimensions and other data correspond to the current level of technology. We reserve the right to make technical changes. We accept no liability for any printing errors. Any reprinting or reproduction – in whole or in part – is permitted only with our prior consent. Copyright: norelem Normelemente GmbH & Co. KG. All rights reserved. / WE10ENCAT2201 / Printed in Germany 3
FIND WHAT YOU NEED FASTER: OUR PRODUCT GROUPS 01000 Plates Discs Proﬁles Tombstones Workholding tower 02000 Self-aligning pads Fixture feet Clamp rests Support elements 03000 Spring plungers Indexing plungers Stops Centring and locating elements Fasteners Slot keys 04000 Clamp straps Chain clamps Cam clamps Swing clamps Clamping hook Wedge clamps Clamp nuts and screws Side clamps, clamping elements for grid systems 05000 Toggle clamps Pneumatic clamps Clamping accessories Latches Quarter-turn locks 06000 Grips and knobs Handwheels, crank handles and screw-in handles Clamping and tension levers Clamping joints Pull handles, tubular handles and recessed handles 07000 Connecting elements Ball-end thrust screws Base plates Ring bolts Grub screws and thrust pads Torque screws and threaded inserts Hoist rings/lifting bolts 08000 Drilling jig elements Drill bushes 09000 Magnets 10000 Aluminium proﬁles Connectors Covers Special elements 12000 Compressed air technology K1 O O B 4
20000 Linear modules Lifting units Rotary modules Grip modules 21000 Carriage guides Guide rails Positioning stages Telescopic slides Miniature slide guides Position indicators 22000 Chains and sprockets Toothed belt pulleys Splined shafts and toothed belts V-belt V-belt pulleys Gear wheels and racks Bevel gears Worm screws and worm wheels Transmissions 23000 Couplings Rigid couplings Keyless locking couplings Universal joints Quick-ﬁt couplings Bearings Seals 24000 Trapezoidal thread Spindles Ball screw linear actuators Bearing units 26000 Compression springs Elastomer buffers Rubber buffers Shock absorbers Gas springs 27000 Clevis joints Rod ends Angle joints Brackets Levelling sets Levelling wedges, levelling feet, machine feet Hinges 28000 Oil level gauges Plugs Screw plugs Vent screws Dipsticks Filler necks 29000 Tube joints Square washers Clamping elements Tubes Column components Monitor brackets 31000 Inspection tables Gauge stands Joints 41000 Vices 32000 Concentricity gauges Dial gauges norelem controls. 80000 Connectors Energy chains Power supply units Sensors 33000 Standard elements for inspection and test ﬁxtures Cable ﬁttings Motors, lifting columns 95000 Wheels and rollers Ball transfer units Small conveyor belts 96000 Feeler gauges Protective nets Supercraft soft faced hammers Mallet inserts Taper and cylinder cleaners Coolant hoses Magnetic labels and magnetic envelopes 97000 Lubricants Adhesives Grease nipples YOU WILL FIND THE CONTENTS OF THESE PRODUCT GROUPS IN BOOK 2 2 K O O B 5
N EW INCH
NO MATTER HOW YOU DO YOUR COUNTING, YOU CAN COUNT ON US. As a leading international manufacturer and supplier, we offer a large selection of standard parts and operating elements with dimensions in inches. You will ﬁnd our selection of items with dimensions in inches at our online shop. No matter what the dimensions are, you can always be sure that, for norelem, quality is the dimension that matters.
YOU HAVE DEMANDING CHALLENGES, WE HAVE THE SOLUTION. ADVANTAGE: STANDARD PARTS. A head full of ideas and the right means to make them a reality – this has always been the successful combination for the progress of mankind. Every day, engineers, technicians, designers, craftsmen and students around the world are developing countless new design ideas. For more than 60 years, we have been supporting them so that they can implement their projects more quickly, more easily, and more efﬁciently. We supply suitable standard parts and CAD data for any idea you could think of, and stand alongside the designers with our technical know-how, extensive knowledge in a wide number of sectors, and our manufacturing competence. So what is your idea? We would be delighted to help you make it a reality.
ARE YOU LOOKING FOR THE BEST QUALITY? WITH US, THIS IS A MATTER OF COURSE. WITH OUR MANUFACTURING COMPETENCE, YOU ARE ON A SAFE COURSE The advantage of standard parts is when a standard component becomes the perfect solution, because it means you can design more quickly and cost-effectively, with less effort and better results. With well thought-through quality products to an advanced technological level, our full range has grown to meet every challenge and we are constantly extending it for you, with thousands of new products every year. So we always have the perfect solution to offer – for every sector and application. With the very latest logistics, we ensure that you quickly have all the parts you need. 98% of our entire range can be delivered straight from the warehouse. In many cases, you can start work on your project the same day. Do you have no limits? Why should you, when you have us?
HIGHEST QUALITY IN 70,000 PARTS. CAD DATA EVERYTHING EVERYTHING WITH A CLICK. WITH A CLICK. You can obtain the CAD data for all components from norelem in various data formats from www.norelem.com or also on a USB stick which can be provided separately – in this way, you can have a whole world of standard elements at your disposal. All technical and geometric data can be quickly and easily integrated into your system and then you can concentrate fully on the design.
UP TO 000 98% AVAILABLE EX STOCK. All items in the catalogue available online Buy quickly and easily by direct order High availability of goods
INTERNATIONALISATION - A FUTURE WITH SYSTEM. We are there for you. internationally. MEXICO UNITED KINGDOM FRANCE SPAIN GERMANY norelem S. de RL. de. C.V. San Luis Potosi, S.L.P. CP: 78423 Tel. +52 444 454 3650 email@example.com www.norelem.mx norelem Ltd. Innovation Centre 1 Devon Way B31 2TS Birmingham Tel. +44 121 222 5322 firstname.lastname@example.org www.norelem.co.uk norelem SAS 5, rue des Libellules 10280 Fontaine-les-Grès Tel. +33 3 25 71 89 30 email@example.com www.norelem.fr norelem Ibérica S.L. Despacho D-11B Carrer del Pla, 166 08980 Sant Feliu de Llobregat (Barcelona) Tel. +34 935 227 521 firstname.lastname@example.org www.norelem.es norelem Normelemente GmbH & Co. KG Volmarstrasse 1 71706 Markgröningen Tel. +49 7145 206-41 email@example.com www.norelem.de THE BIG GREEN BOOK Our very ﬁrst product catalogue was a complete success in machine and plant construction circles and was used intensively. Further trade catalogues followed. One of the most important milestones in the company's history was the consolidation of all products in one main catalogue in 2003: THE BIG GREEN BOOK – since then one of the cornerstones of the norelem brand and the most important reference work for designers. 14
SWITZERLAND ITALY AUSTRIA POLAND SWEDEN CHINA norelem Normelemente AG Chli Ebnet 1 6403 Küssnacht am Rigi Tel. +41 41 833 87 00 firstname.lastname@example.org www.norelem.ch norelem S.r.l. Via dei Campi della Rienza n. 30 39031 - Brunico (BZ) email@example.com www.norelem.it norelem Normelemente GmbH Hannesgrub Nord 31 4911 Tumeltsham Tel. +43 7752 2311123 firstname.lastname@example.org www.norelem.at norelem Sp. z o.o. ul. Myśliborska 22 66-400 Gorzów Wielkopolski Tel. +48 572 895 704 email@example.com www.norelem.pl norelem AB Wenngarn 443 193 91 Sigtuna Tel. +46 814 15 00 firstname.lastname@example.org www.norelem.se norelem Trading (Taicang) Co., Ltd. Dong Ting Building, Middle Zheng He Road 319 215400 Taicang | Jiangsu | China Tel. +86 512 5377 5817 email@example.com www.norelem.cn Build up your knowledge You can take advantage of our product training with our norelem SHOWTRUCK and technical training at your own site. Through the norelem ACADEMY Training Centre, you can also obtain the latest in-depth product knowledge and take advantage of the free basic training, which is both online and interactive. Our complete offer is needs-based and tailored to your everyday professional needs. This is also backed up by norelem's decades of experience as an industry insider. 15
norelem Flexible standard component system positions 01000 Subplates Discs Profiles Angle plates Tombstones 01040 Page 56 01127 Page 63 Base plate with T-slots grey cast iron Interchangeable subplates, grey cast iron with grid holes 01041 Page 57 01130 Page 64 01180 Page 71 01380 Page 81 Base plate with flanges grey cast iron L-profiles grey cast iron or aluminium 01250 Page 72 01440 Page 82 Angle plates with or without T-slots cast iron L-profiles unequal grey cast iron or aluminium 01252 Page 73 Angle plates aluminium 01265 Page 74 01520 Page 82 L profile with reinforcing ribs grey cast iron 01560 Page 83 Baseplates aluminium with T-slot 01042 Page 58 Baseplates aluminium with tapped holes 01060 Page 59 Base plates steel 01126 Page 60 Rectangular plates precision steel 01140 Page 65 Plates grey cast iron or aluminium 01148 Page 66 Subplates, grey cast iron with pre-machined clamping faces 01148 Page 68 Tombstones, grey cast iron, double-sided, with pre-machined clamping faces 01265 Page 76 H-profiles grey cast iron or aluminium 01580 Page 83 Tombstones, grey cast iron, double-sided, with T-slots 01267 Page 78 Tombstone, grey cast iron, double-sided, for interchangeable subplates 01270 Page 79 T-profiles machined all sides grey cast iron or aluminium 01640 Page 84 V-block machined all sides grey cast iron or aluminium 01660 Page 84 Baseplates, grey cast iron with T-slots Subplates, grey cast iron with T-slots Tombstones double-sided grey cast iron V-block machined all sides extra wide, grey cast iron 01126-10 Page 61 01150 Page 70 01280 Page 80 01680 Page 85 Baseplates, grey cast iron, round, with T-slots Subplates machined all sides grey cast iron 01127 Page 62 01160 Page 71 Circular plates steel 01320 Page 80 U-profiles machined all sides grey cast iron or aluminium 01740 Page 86 Interchangeable subplates, grey cast iron, with pre-machined clamping faces Block machined all sides grey cast iron or aluminium Circular plates grey cast iron or aluminium Square hollow profiles grey cast iron New/Expanded Items 16
norelem Flexible standard component system positions 02000 01760 Page 86 Rectangular hollow profiles grey cast iron 01780 Page 87 Angle profiles 60° grey cast iron 01820 Page 87 Angle profiles 45° grey cast iron 01850 Page 88 Workholding cubes, grey cast iron with pre-machined clamping faces 01850 Page 90 Workholding cubes, grey cast iron with T-slots 01852 Page 92 Tombstones cube grey cast iron Self-aligning pads Fixture feet Clamp rests Support elements 02000 Page 95 02007 Page 107 Self-aligning pads 02001 Page 97 Self-aligning pads swivel angle 14° and 20° 02002 Page 99 Self-aligning pads with O-ring 02003 Page 100 Self-aligning pads adjustable with O-ring and exchangeable inserts 02008 Page 111 Self-aligning pads adjustable with O-ring and hexagon socket 02009 Page 112 Self-aligning pads adjustable with O-ring, exchangeable inserts and hexagon socket 02010 Page 114, 1220 Self-aligning pads with O-ring and exchangeable inserts 02004 Page 102 Rest pads 02010-01 Page 115 Self-aligning pads self-righting 02005 Page 103 Self-aligning pads adjustable 02006 Page 105 Rest pads, ceramic 02020 Page 116 Locating pins and rest pads DIN 6321 (Issue 1973) 02020-01 Page 119 Self-aligning pads adjustable with O-ring Locating pins ceramic similar to DIN 6321 New/Expanded Items 17
norelem Flexible standard component system positions 02025 Page 120 02037 Page 128 Locating pins with internal thread 02026 Page 121 Locating bushes for locating pins 02027 Page 122 Rest pads pin form, internal thread 02027 Page 123 Rest pads pin form, external thread 02028 Page 124 Rest pads 02029 Page 125 Rest pads with positioning pin 02030 Page 126 Feet with threaded pin, DIN 6320 (Edition 1971) 02035 Page 126 Support bolts 02040 Page 130 Positioning feet 02041 Page 133 Positioning feet 02050 Page 134 Fixture feet with external thread 02070 Page 135 Fixture feet with internal thread 02080 Page 136 Self-aligning pads swivel 12° 02081 Page 139 Self-aligning pads self-righting 02090 Page 140 02130 Page 141 Rest pads 02150 Page 141 Rest pads adjustable with locknut 02153 Page 142 Rest pads 02155 Page 143 Jack screws 02160 Page 144 Stops adjustable with end position feedback 02170 Page 145 Screw rest with flat face, steel 02171 Page 145 02000 02190 Page 147 Atlas jack with locknut 02210 Page 148 Screw rest inserts spherical, centring disc, prism, locating pin, revolving ball 02270 Page 150 Step blocks 02310 Page 150 Step block sets 02320 Page 151 Wedge supports 02330 Page 151 Support elements cylindrical 02333 Page 152 Screw rest with flat face, stainless steel Workpiece supports adjustable 02180 Page 146 02334 Page 153 Extension pieces 02035-10 Page 127 Locating feet 02110 Page 140 Screw rest with flat face, aluminium 02182 Page 146 Workpiece supports 02335 Page 154 Extension pieces Swivel pads Screw rest with flat face and magnetic foot, aluminium Workpiece support cylinders New/Expanded Items 18
norelem Flexible standard component system positions 03000 02340 Page 155 Support element 02350 Page 156 Spring plungers Indexing plungers Stops Centring/positioning components Ball lock pins T-slot nuts Rectangular support elements 02360 Page 156 03000 Page 163 03020 Page 169 Workpiece supports 02380 Page 157 Workpiece supports 02385 Page 158 Jack screws 02387 Page 158 Inserts 02388 Page 159 Jack screws extended 02390 Page 160 Eccentric supports Spring plungers with slot and ball, steel 03001 Page 164 Spring plungers with slot and thrust pin, steel 03020 Page 170 Spring plungers with slot and ball, LONG-LOK secured, steel 03004 Page 165 Spring plungers with status sensor 03021 Page 171 Spring plungers with slot and POM ball, plastic 03008 Page 165 Spring plungers with slot and thrust pin, LONG-LOK secured, steel 03025 Page 172 Spring plungers with slot and ceramic ball, stainless steel Spring plungers with slot and thrust pin, stainless steel 03010 Page 166 03026 Page 173 Spring plungers with slot and ball, stainless steel 03011 Page 167 Spring plungers with slot and thrust pin, LONG-LOK secured, stainless steel 03030 Page 174 Spring plungers with slot and ball, LONG-LOK secured, stainless steel Spring plungers with hexagon socket and ball, steel 03014 Page 168 03031 Page 175 Spring plungers with slot and stainless steel ball, plastic Spring plungers with hexagon socket and ball, LONG-LOK secured, steel New/Expanded Items 19
norelem Flexible standard component system positions 03000 03033 Page 176 03050-01 Page 185 03059 Page 194 03073 Page 201 Spring plungers with hexagon socket and ceramic ball, stainless steel Spring plungers with hexagon socket and flattened POM thrust pin, steel Spring plungers with hexagon socket and POM thrust pin, LONG-LOK secured, stainless steel 03035 Page 177 03051 Page 186 03059-01 Page 195 Spring plungers with head 03074 Page 202 Spring plungers with hexagon socket and ball, stainless steel Spring plungers with hexagon socket and POM thrust pin, LONG-LOK secured, steel Spring plungers with hexagon socket and flattened POM thrust pin, stainless steel, LONG-LOK lock Spring plungers smooth version, double-sided 03036 Page 178 03051-01 Page 187 03060 Page 196 03075 Page 203 Spring plungers with hexagon socket and ball, LONG-LOK secured stainless steel Spring plungers with hexagon socket and flattened POM thrust pin, steel, LONG-LOK lock 03040 Page 179 03055 Page 188 Spring plungers with hexagon socket and thrust pin, long version Spring plungers with hexagon socket and thrust pin, stainless steel 03040 Page 180 03055-01 Page 189 Spring plungers with hexagon socket and thrust pin, steel Spring plungers with hexagon socket and flattened thrust pin, stainless steel 03040-02 Page 181 03056 Page 190 Spring plungers with head 03065 Page 197 Spring plungers with detent ring 03069 Page 198 Locators 03070 Page 199 Double ball catches 03075-10 Page 204 Ball catch 03075-10 Page 204 Spacer for ball catch 03075-10 Page 205 Spring plungers with hexagon socket and flattened thrust pin, steel Spring plungers with hexagon socket and thrust pin, LONG-LOK secured, stainless steel 03041 Page 182 03056-01 Page 191 Spring plungers smooth version, stainless steel 03070 Page 198 Angle bracket for ball catch 03075-11 Page 206 Spring plungers with hexagon socket and thrust pin, LONG-LOK secured, steel Spring plungers with hexagon socket and flattened thrust pin, stainless steel, LONG-LOK lock Spring plungers smooth version, extended, stainless steel 03041-01 Page 183 03058 Page 192 03071 Page 200 Magnetic lock 03075-11 Page 207 Spring plungers with hexagon socket and flattened thrust pin, steel, LONG-LOK lock Spring plungers with hexagon socket and POM thrust pin, stainless steel Spring plungers smooth version, plastic 03050 Page 184 03058-01 Page 193 03072 Page 201 Angle bracket for magnetic lock 03075-12 Page 208 Spring plungers with hexagon socket and POM thrust pin, steel Spring plungers with hexagon socket and flattened POM thrust pin, stainless steel Spring plungers smooth version without collar, stainless steel Door stops plastic for aluminium profile with buffer or with magnetic catch New/Expanded Items 20
norelem Flexible standard component system positions 03000 03076 Page 209 03088 Page 216 03089 Page 233 03090 Page 243 Spring plungers smooth version, self-clamping, plastic 03077 Page 210 5D workpiece stops 03089 Page 219 Indexing plungers for thin-walled parts 03089 Page 234 Indexing plungers 03090 Page 244 Spring plungers smooth version 03080 Page 211 Eccentric stops 03081 Page 212 Indexing plungers 03089 Page 221 Indexing plungers - Premium with cylindrical pin 03089 Page 235 Indexing plungers with locked mark 03090 Page 247 Indexing plungers Bushes cylindrical 03089 Page 223 03089 Page 236 Indexing plungers with T-grip 03090 Page 248 Clamp stops adjustable for slot profiles 03083 Page 213 Indexing plungers with thread lock 03089 Page 225 Indexing plungers - Premium with tapered pin Indexing plungers ECO short version 03089 Page 237 03091 Page 249 Stops adjustable 03085 Page 213 Screw stops adjustable 03086 Page 214 Stop screws 20010 Page 50, 214 Stop screws 03087 Page 215 Indexing plungers with extended indexing pin 03089 Page 227 Indexing plungers short version 03089 Page 229 Indexing plungers short version 03089 Page 231 Bushes tapered 03089 Page 238 Spacer rings 03089 Page 239 Indexing plungers 03092 Page 251 Indexing plungers 03092 Page 253 Indexing plungers ECO Indexing plungers 03089 Page 240 03093 Page 255 Indexing plungers short version, with thread lock 03089 Page 232 Indexing plunger with lock 03089-10 Page 241 Indexing plungers without collar 03093 Page 257 Stop screws Indexing plungers stainless steel Indexing plungers with rotation lock and lead-in chamfer Indexing plungers without collar, extended indexing pin New/Expanded Items 21